Processing, August 2019
www babbitt com The Original Chainwheel Company Since 1907 36 Processing AUGUST 2019 Industry 40 is pushing manufacturers to use data strategically to streamline processes boost efficiency and significantly improve productivity WATER IN A TANK IS WASTEFUL DONT BATCH BULK MATERIALS Any process equipment manufacturer that makes you put water or other bulk materials in a batch tank is wasting your money Use a Sonolator Multi Feed System Meter Homogenize Water and Bulk Materials inline Complete Skid with PLC Ratio Control 203 375 0063 www sonicmixing com Stratford CT 06615 Managing big data decisions Data analysis can reduce or eliminate machine failure to lessen unplanned downtime and improve profitability But it can also help prevent failures from happening again through component upgrades design modifications or changes in servicing Many companies particularly those in the processing industry lack the time training or expertise to diagnose machine condition Smart connected devices allow plant personnel to collect asset data in order to identify machine health If alarms indicate a potential issue the data can be sent via the cloud for analysis by rotating equipment performance experts as part of a predictive maintenance program This analysis can provide machine insights and recommended corrective actions allowing plants to focus on their core competencies Manufacturers can also opt for pay for performance contracts where third party vendors manage the rotating equipment at their facilities On site technicians can interpret the data and make recommendations to ensure optimal performance Solving challenges of the processing industry Leveraging big data through connected devices can help mitigate some of the daily challenges in processing plants For example the dairy industry requires complex processing filling and packaging techniques Regular exposure to moisture and cleaning agents leads to lubricant loss in bearings and chains Machine data acquired via connected devices can help ensure lubricant levels are at optimal levels to avoid premature failure In addition bakery and confectionery production lines are composed of mass production machinery which can result in high product losses and significant time for re startup Since rotating equipment is often exposed to extreme temperatures and moisture having a condition monitoring plan with cloud connectivity can help keep operations up and running Connected devices and Industry 40 Digitalization brings greater interconnectivity between machines and devices and the ever increasing use of SKF Pulse portable sensor and mobile app predicts machinery issues before operations are impacted
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